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Dies

Press tools, progressive dies, deep draw dies and piercing/notching tools — engineered for critical forming with minimum stages and maximum die life.

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Category 01 — Dies

Dies

Every die built in-house in Pune and validated through full trial-run before leaving our tool room.

Progressive dieExported
01 / Dies

Progressive Dies

Multi-stage die assemblies with precision guide pillars and spring packs for high-volume consistent stamping.

Deep draw die for LPG cylinderExported
02 / Dies

Deep Draw Die for LPG Cylinder

Specialist deep-draw tooling forming LPG cylinder shells in minimum stages — our core expertise since 1985.

Bottom ring trimming die of LPG cylinderExported
03 / Dies

Bottom Ring Trimming Die of LPG Cylinder

Precision trimming die for the bottom ring of LPG cylinders, assembled and validated for consistent production runs.

Half circle notching die R250
04 / Dies

Half Circle Notching Die – R 250

Precision half-circle notching die machined to a 250mm radius with pillar-guided alignment for consistent cuts.

Tube pipe notching die
05 / Dies

Tube/Pipe Notching Die

Tube and pipe notching die for accurate sectional cuts ahead of forming or welding.

2 meter long V bending die for CNC bending
06 / Dies

2 Meter Long V Bending Die for CNC Bending

Heavy-duty 2-metre V bending die built for CNC press brakes, hardened to print for consistent angular bends.

Sheet corner notching die
07 / Dies

Sheet Corner Notching Die

Precision die for notching sheet metal corners ahead of forming or bending, built for repeatable cycles.

Modular piercing tool
08 / Dies

Modular Piercing Tool

Modular piercing tool with interchangeable punches for fast changeover across related part families.

Progressive die tool assembled on guide pillars
09 / Dies

Guide-Pillar Die Set

Precision die assembly on hardened guide pillars and bushings, showing upper punch holder and lower die block ready for press mounting.

Die Types at a Glance

Die TypeTypical StagesBest Suited ToKey Feature
Progressive DiesMulti-stationHigh-volume consistent stampingGuide pillars + spring packs
Deep Draw Die (LPG Cylinder)Single/multi-stage drawMinimum-stage shell formingCore expertise since 1985
Bottom Ring Trimming DieSingle-stage trimLPG cylinder ring trimmingProduction-validated
Half Circle Notching Die – R250Single-stage notch250mm radius notchingPillar-guided alignment
Tube/Pipe Notching DieSingle-stage notchSectional cuts pre-forming/weldingFits tube/pipe OD to print
2m V Bending DieSingle-stage bendCNC press brake bendingHardened to print, 2m length
Sheet Corner Notching DieSingle-stage notchCorner prep before forming/bendingRepeatable cycle-to-cycle
Modular Piercing ToolSingle/multi-punchFast changeover across part familiesInterchangeable punches
Guide-Pillar Die SetAssembly referenceStandard press-mount die setHardened pillars & bushings
Die Set — Trial RunShop-floor fit & function validationVideo reference available
Material Selection

Materials We Work With

As a general guide, these are the tool steels and materials most commonly specified for press tooling. The exact grade for your die is selected based on the material being formed, production volume and required die life — confirmed in writing at the quotation stage.

MaterialTypical Hardness (post heat-treat)Typical ApplicationWhy It's Chosen
Mild Steel / EN8Unhardened, ~180–220 HBFixtures, holder blocks, low-cycle toolingEconomical where wear is not the limiting factor
EN31 (Bearing Steel)58–62 HRCGuide pillars, bushings, wear platesHigh wear resistance, dimensionally stable
D2 Tool Steel58–62 HRCBlanking, piercing & trimming punches/diesExcellent wear resistance for long production runs
D3 Tool Steel58–62 HRCHeavy blanking/piercing, abrasive materialsHigh compressive strength
H13 Hot-Work Steel48–52 HRCDeep-draw dies, hot-forming toolingToughness & thermal fatigue resistance
HSS (High-Speed Steel)62–66 HRCFine-blanking, high-precision punchesSuperior edge retention at high hardness
How It's Made

From Drawing to Trial-Run Die

Every die starts with a DFM (Design for Manufacturability) review of your drawing, followed by in-house tool design, CNC roughing and finishing, and EDM wire-cutting for complex profiles and tight-clearance punch/die details. Components are then heat-treated, precision-ground, and assembled on hardened guide pillars and bushings.

Before any die leaves our tool room, it goes through a full trial run on press — dimensions checked on CMM/profile projector against your drawing — the same discipline shown in our Guide-Pillar Die Set and Trial Run reference examples above.

Full Process, Stage by Stage

  • RFQ & DFM Review

    Feasibility, material and tolerance check before quotation.

  • Design, CNC & EDM Build

    In-house design through to wire-cut finishing.

  • Heat Treat, Grind & Assemble

    Hardening, precision grinding, guide-pillar assembly.

  • Trial Run & First Article Inspection

    CMM-checked sample approved before sign-off.

Full 8-stage manufacturing & quality-checkpoint detail on our Quality & Certifications page.

Heat Treatment

Heat Treatment & Hardness

Tool steel components are hardened and tempered to the target hardness for their material grade and duty (see material table above) — hardening develops wear resistance, tempering restores toughness so cutting edges resist chipping in service.

Verified, not assumed: hardness on hardened components is checked in-house with our Rockwell hardness tester as part of our standard inspection process — not left to the heat-treatment vendor's word alone.

Precision Specification

Dimensional Accuracy & Tolerances

General linear and angular tolerances on machined die components follow ISO 2768 unless your drawing calls out tighter, part-specific tolerances — the same standard applied across all our machined and pressed work.

Tolerance & Fit Reference

General Dimensional Tolerance

Per ISO 2768, medium/fine class unless specified otherwise on drawing.

Guide Pillar / Bush Fit

[Confirm — typically a precision sliding fit; specify class per die set]

Punch-to-Die Cutting Clearance

[Confirm — set per material type/thickness at design stage]

Critical Feature Tolerance

[Confirm on a per-drawing basis]

Exact fits and clearances are engineered per part — confirmed in writing before tooling build begins.

Surface Quality

Surface Finish & Wear Resistance

As a general guide, forming and blanking surfaces are typically finished in the region of 0.2–0.8 µm Ra — smoother surfaces reduce material galling and drag, extending both die life and the finish quality of the part being formed. Surface finish is measured in-house with our surface roughness tester as part of standard inspection.

Total Cost of Ownership

Tooling Life & Expected Die Life

Die life is a function of material hardness, the workpiece material and thickness being formed, cutting-clearance accuracy, lubrication and maintenance regime. Cutting edges are typically reground periodically to extend service life well before a die needs full replacement.

[Confirm — typical strokes/cycles before regrind is required, by die type and material formed, if you'd like this published]

Fitment

Machine & Press Compatibility

Dies are designed to your press's bed size, shut height, stroke and tonnage — mechanical or hydraulic press, or CNC press brake for bending tools like our 2-metre V bending die. Share your press specification (or the press make/model) at RFQ stage for an exact-fit design.

Ownership & Support

Maintenance, Regrind & Reverse Engineering

  • Reverse Engineering

    Reverse-engineering an existing part or a worn die is a core capability, refined over 40-plus years in the tool room — send the physical sample or worn tool.

  • Tooling Ownership

    A die built for your part is billed separately and owned by you, though it stays housed and maintained at our facility for the life of the program unless dispatch is requested.

  • Regrind & Spares

    Ask us about a regrind schedule or spare-punch supply for existing dies — structured around your production calendar.

Customization & Design Support

Design to delivery under one roof: in-house tool design, CNC machining and EDM wire-cutting for complex profiles, applied across Automotive, Electrical, Railway, Appliances and general industrial engineering work.

Bring us a drawing, a sample part, or a worn die — we'll advise feasibility, tolerance achievability and lead time before you commit to a PO.

Die Manufacturing Workflow

Six Stages From Enquiry to Dispatch

Every progressive die, deep draw die and press tool order follows the same disciplined workflow — the same one shown on our Pressed Parts, SPM and Hammer Mill Screens pages, because it's the backbone of quality across every product line at Precimax Engineers.

Step 01

Design Review

Your drawing, sample part or worn die is reviewed for feasibility, tolerance achievability and manufacturability (DFM) before a quotation is issued.

Step 02

Tool Design

In-house die design — station layout, guide-pillar arrangement, punch/die clearances and press-fit specification — engineered around your part and your press.

Step 03

Material Selection

Tool steel grade (D2, D3, H13, HSS, EN31) selected against the material being formed, production volume and expected die life required.

Step 04

Manufacturing

CNC roughing and finishing, EDM wire-cutting for complex profiles, heat treatment, precision grinding and assembly on hardened guide pillars and bushings.

Step 05

Quality Inspection

First article inspection on CMM and profile projector, hardness verification and a full trial run on press before the die is signed off.

Step 06

Dispatch

Export packing with dimensional inspection report, Certificate of Conformance and Material Test Certificate, shipped to your destination port or facility.

Export Capabilities

Precision Dies, Packed and Shipped Worldwide

As a die manufacturer in India with an established export track record, Precimax Engineers ships progressive dies, deep draw dies and press tools to OEMs and buyers across the USA, Europe, UK, Canada, Australia, the Middle East and Southeast Asia. Every export shipment is packed to withstand sea freight and handling, with documentation prepared for customs clearance at the destination port.

Export packaging, Certificate of Origin, commercial invoice and packing list are handled as standard; third-party pre-shipment inspection (SGS, Intertek, TÜV) can be arranged at your cost where your import process requires it.

Export Documentation Provided

Commercial Invoice Packing List Certificate of Origin Dimensional Inspection Report Material Test Certificate
Quality Assurance

Checked at Every Stage, Not Just at the End

Every die order runs through the same eight-stage discipline — RFQ & DFM review, in-house design and build, first article inspection on CMM, incoming material inspection, production run, in-process patrol inspection, final dimensional check, and export packing with full documentation.

Inspection Equipment Used

CMM Profile Projector Hardness Tester Surface Roughness Tester Dial Bore Gauges Height Gauge & Surface Plate

Documentation With Every Die

Dimensional Inspection Report Certificate of Conformance Material Test Certificate Certificate of Origin

See our full Quality & Certifications page for ZED Bronze certification, ISO standards followed, and PPAP/APQP support for automotive buyers.

Die-Specific Questions

Common Questions on Dies & Press Tools

Can you build a die from just a worn sample, with no drawing?

Yes — reverse-engineering a part or a worn die from a physical sample is a core capability, refined over 40-plus years in the tool room.

Who owns the die once it's built?

A die built for your part is billed separately and owned by you, though it stays housed and maintained at our facility for the life of the program unless dispatch is requested.

Can you match our press's specification exactly?

Yes — share your press bed size, shut height, stroke and tonnage (or the press make/model) and the die is designed to fit it precisely.

What documentation comes with a die?

A dimensional inspection report, Certificate of Conformance and Material Test Certificate as standard; third-party inspection (SGS, Intertek, TÜV) can be arranged at your cost on request.

Do you offer regrind or spare-punch supply for an existing die?

Ask us — we can structure a regrind schedule or spare-punch supply around your production calendar for dies we've built or dies we reverse-engineer from your worn tool.

What's the lead time for a new die?

Lead time depends on die complexity, number of stations and material grade — confirmed in writing at the quotation stage, typically issued within 3–5 working days of receiving your drawing.

Need a Die Designed & Built?

Share your part drawing and production volume — we'll quote feasibility and lead time.

Download Spec Sheet